Semi Automatic Die Cutting and Creasing Machine My1200EPA

MY EPA SEMI AUCZPTTIC DIE Chopping Device

  1. Specifications:
Product Device MY1two00EPA MY1300EPA MY1five00EPA
Max. Paper Measurement mm 1200*780 1300*960 1500*1100
Min. Paper Dimension mm 350*350 400*410 five hundred*410
Max. Die-chopping Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Force T three hundred 300 three hundred
Max. Paper Thickness mm 1-7 one-7 one-seven
Die-reducing Precision mm ±0.five ±0.five ±0.five
Complete Energy KW 22.five 22.5 26.five
Total Weight kg 14500 16000 19000
Total Dimension mm 8000*4000*2350 9100*4250*2345 9600*4700*2400

 
 
IV. Characteristics of the machine:
Primary Features:

  1. The Bobst sort minimize framework can make the reducing platform motion like a scissor, it will comprehend a entire and simpler cut.
  2. Primary worm gear utilizes alloy copper materials, right after the experienced operator’s handbook scraping remedy and strict normal tests, it can makes certain the driving areas 10 a long time life.
  3. The principal chains undertake imported British Renold brand, the variations of 10 chains are significantly less than .2mm.
  4. The connect among gear box and driving shaft adopts sleeve and pin composition making certain a robust link.
    1. Speed:  

The machine adopts frequency controller to accomplish stepless velocity acceleration which can attain to 4500 times per hour. In the course of genuine creation, it can typically operate at 3800 to 4000 occasions for each hour according to the top quality of the board. If the high quality of the paper is excellent, a excellent operator even can run the machine at 4200 occasions for every hrs CZPT feeling too difficult.

  1. Basic safety:

As it is shown in the picture of the device, the device adopts rear element paper feeding technique which keeps the operator away from the die-cutting portion. The mounting and adjustment of the die plate is also carried out outdoors of the die-cutting part with sensors and detectors at die-chopping component to ensure that the equipment can not be started out when the die-chopping plate is at adjustment standing.
Apart from the sensors at die-cutting element, there are sensor or method switches at window component to make the complete machine at monitoring status to ensure its protection.

  1. Procedure comfort:

There is Guy-device interface put in in the control panel which will displays the security standing of the machine as nicely as malfunctions to aid the operator. Digital camera is also set up in front of the operator for him/her to monitor the operation position at the supply portion.

  1. Main Buildings and Key Materials Utilised
    1. Four Major Massive Parts:

They are referring to: base station, moving system, higher system and device wall. The base station is made of grey solid iron -HT two hundred the shifting platform is ductile iron – QT forty two-ten and the equipment wall is high quality A3 metal.

  1. Main Drive:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear kinds a moving established to make sure secure pressure out put of not significantly less than 300 tons.
The material for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-three.

  1. Die-cutting and Creasing Element:

The drive is transferred through crank rod to pendulum which will deliver the moving system to shift up and down to attain die-cut and creasing objective.
The pendulum is produced of higher high quality ductile iron. The pendulum axis is done by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 sort automated die-slicing and creasing machine. In contrast with computerized die-cutting and creasing device which is used for cardboard die-cutting, this sort of semi-automated die-chopping and creasing machine is mainly utilized for corrugated board which requirements significantly less force for die-reducing, in this scenario really some producers have created more compact width on the pendulum and more compact diameter on the pendulum shaft. We keep broader pendulum and bigger diameter on its shaft to make our equipment last for a lengthier daily life.
The die-chopping plate utilizes 7 mm 75 Crl plate which has more hardness and lifestyle span than the manganese plate.  

  1. Board Conveying:

It adopts 3-cam intermittent positioning device to make certain the boarding conveying precise and stable.
The equipment employs gripper bar variety with 12A prolonged joints chain which is significantly less in fat and much less shock to the intermittent device underneath the precondition to ensure the toughness of the chain. The brand of the chain is Renold U.K with large precise and top quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge variety- gentle in bodyweight and substantial

  1. CZPT Element

The electrical areas are created and assembled in accordance to the CZPTpean CE standard and makes use of globe vast acknowledged model products.

  1. Set up of Die

The die mounting and dismounting adopts facet withdrawing methods which time saving and straightforward for operation.
There are two ways for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is basic, hassle-free and reputable.

  1. Specific Characters of Our Equipment:
    1. Clever And Particular Front Lay Layout:

In comparison with the card board sheet, the corrugated board has much more toughness. If the corrugated board abnormally reaches to the front lay, it will injury the entrance lay and the gripper bar when the front lay reaches to its maximum situation.
CZPTly the producers will install sensors on this component to end the device when the paper is fed abnormally to the entrance lay. Nonetheless, when the equipment is working at the higher pace, the inertia will bring the machine to operate for a while to make the front lay to its maximum stage and then also hurt the front lay and the gripper bar.
Our special design and style is that when the abnormal board feeding happens and becoming detected, the front lay can in no way reaches to its maximum position which tends to make free of charge from entrance lay and gripper bar damages simply because of irregular paper feeding.
As it is our unique layout, so there is no image to be demonstrated here.

  1. Optional Shipping Platform:

According to the requirement of the consumer we can do the shipping and delivery platform possibly sq. kind or E type (as shown in the image) . If the shopper has adequate pallets, he can choose sq. type. If the consumer does have enough pallet, he can choose, E sort platform for which will also supply 4 supply trolleys.

  1. Pneumatic Pre-loading and Lifting Step Device:

The pre-loading unit is pneumatic driven. When a single paper dimensions is set, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading system, you can just press the button and the equipment will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.

  1. Dancing Roller Feeding:

Really some of the die-cutting machine producers use direct feeding strategy which is the operator will feed the board directly to the mouth of the gripper. What we have located that the feeding time to the gripper is only .three seconds which makes the board feeding work hard and inaccurate.
Our device employs an extra dance roller feeding method whose board feeding time can be prolong to .six next. Together with the conveying parts it can make an less complicated work of the operator and more rapidly in effectiveness of the equipment.
For example:  If an operator operates the direct feeding semi-computerized die-cutting machine at 3300 sheets for each hour, he can easily operate our machine at 3700 – 4000 sheets per hour.

  1. Conveying Part:

The board acquired by the dance roller will go via a conveying portion with belt conveying and belt pressing which helps make the board currently being pressed ahead of achieving to the entrance lay.
Prior to the board reaches to the front lay, he will be repositioned by the aspect lay.
By these approaches, the board conveyed by the dance roller will be far more precise and steady when they achieve to the gripper bar.
There is also detector to detect the standing of the board. If board does not arrive to the front lay at typical placement, the detector will send out signals to stop the equipment.

  1. Striping Portion
    1. Striping is 50 percent striping which can strip off a few – edge waste of the board.
    2. There are higher chase, middle chase and decrease chase exactly where the male, elastic block and female die are positioned to strip off the waste.
  1. None-quit Feeding and Shipping

This kind of equipment has our patented method – non-end feeding and supply functions which can minimize the doing work tension of the operator and increase the doing work efficiency of the machine
 
Underneath this technique, the pre-piling is at the facet of the operator. The pre-piled board can be transported under the major pile when the major pile is detected limited of paper.
At the shipping and delivery component, when the board is minimize to be about 1 meter, the machine will drive the die-minimize board pile out of the machine supply portion so that it is easy for the operator to draw them to the designated place CZPT the need of stopping the device.  

  1. Configurations:
Name Model and Origin Remarks
CZPT SKF Swiss Key part
IKO Japan or HangCZPT, China Not essential part
Chain Renold U.K Principal Chain ( Discrepancy of considerably less than .two mm for for each 10 chains of equipment chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Photograph CZPT Change Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Man-machine Interface Delta  
Pneumatic Elements Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping CPG ZheJiang  

 
 

Semi Automatic Die Cutting and Creasing Machine My1200EPA