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planetary reduction drive, that may supply a whole lot of speed reduction and torque in something and the earth carrier shaft drives at large speed, while the reduction problems from the sun gears. Ever-Electricity planetary drive supplys High torque and with a concise structure. Product Selection Ratio:5~1400. Torque:0.46~736kNm. Product Features.
The overall precision planetary reduction travel is employed for low-speed and high-torque transmission equipment, and the motor, the inner combustion engine or other high-velocity running power is meshed with the gears upon the input shaft of the apparatus reduction drive to mesh the significant gears on the output shaft to achieve the purpose of deceleration. Ordinary speed gear reduction drive s may also have several pairs of identical basic principle gears to achieve the desired deceleration impact, the ratio of the number of teeth of the huge and small gears may be the transmitting ratio. The Accuracy planetary reduction drive is a power transmission mechanism that uses a gear velocity converter to decelerate the number of revolutions of the electric motor to a desired amount of revolutions and acquire a system of a large torque.
Ever-Power Series planetary lowering drive (01~8) , in using for Series Port Gear, Mixer Planetary, of the center section planetary gears allowing Planetary reduction drive, swing and monitor drive applications be accommodated through output plans. With units available in many ratios, sizes, and materials, Our planetary decrease drive can be utilized singly or in combination to meet practically any reduction requirement.
The role of the apparatus reduction drive, An industrial planetary reduction drive was selected and installed in the industry machines, The web crankshaft torque on the speed of Planetary reduction drive (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, plus the capability to withstand heavy shock loads. Compact, torque dense design. Modular, Lowering Ratio‎: ‎5:1 – 1400:1. and Areas of expertise include equipment noise reduction, gear manufacturing sourcing, program … Wind strength speed of Planetary reduction drive planetary drives 10KW to 1 1.5MW. The main featurs will be as followings:
Reduce the speed and improve the output torque simultaneously. The torque outcome ratio is normally multiplied by the electric motor output and the reduction ratio, but it should be mentioned that the ranked torque of the apparatus reduction drive can’t be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduction of the inertia may be the sq . of the reduction ratio. You can see that the overall motor has an inertia benefit. Ever-Power planetary gear products are divided into 21 basic groupings based on the torque and The wide selection of end result shafts and flanges simplifies the reduction stages.
Types of gear reduction drive : Planetary, spur and specialized gearheads specifically designed for the brushless and brushed DC drives by Ever-Power. Also customized. with The initial toothed equipment (pinion) is mounted on the engine shaft. The bearing of the productivity shaft is usually made of … Reduction ratio of 6:1 to 5752:1. Low noise level. High efficiency. General gear lowering drive has helical gear reduction drive (which includes parallel shaft helical equipment reduction drive , worm gear reduction drive , bevel gear reduction travel , etc.), planetary reduction travel , cycloid gear reduction drive , worm gear reduction travel , planetary friction type mechanical stepless velocity changer, etc.
Compact design for saving space is offered with collinear input and output. Multiple lowering ratio is offered with combination of various planetary reduction drive. Setting up some product range with mounting flanges and lowering sleeves. All our Clients trust us as their desired partner for gear and planetary travel engineering.
-Types of common equipment reduction drive, Based on the most recent design and analysis technology, Hyosung Heavy Industrial sectors designs and manufactures equipment boxes for steel, power, cement, rubber. A new compact style of three-stage differential cycloidal planetary equipment drive based on the concept of the so-known as RV-of Planetary reduction drive is normally proposed. Our planetary equipment, Wolfrom gear train, decrease gear, regulation …. priceless asset, as the output shaft stops as soon as power is cut to the travel, assembly will get a ring gear (16) and a sun equipment … Gear (28) is certainly a flanged extension of sunshine gear (12) which drives pinions (14).
The main feature of the worm gear reduction travel is that it has a reverse self-locking function and may have a big reduction ratio. The type shaft and the productivity shaft are not on a single axis, nor on a single plane. However, the volume is generally large, the transmission effectiveness is not high, and the reliability is not high.
Harmonic transmission of harmonic gear reduction drive is certainly the utilization of adaptable deformation controllable elastic deformation to transmit motion and power, small volume, great precision, but the disadvantage is normally that versatile wheel life is bound, not impact tolerant, rigid and metallic parts Relatively poor. The source speed cannot be too high.
Precision planetary reduction drive has the features of compact structure, small return clearance, high accuracy, long service existence and large rated outcome torque. But the price is a little bit more expensive.
Inline and right position execution up to 4 reduction stages, Ever-Power selection of mixer drives are planetary gear products modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo travel is the weight of the gear transmission device of Planetary reduction servo drive. In general, the excess weight of li yi’s mechanical and electric gear includes a great relationship with its material and heat treatment hardness.For example, at the same ability, the pounds of the carburized hardened gear will be about 1/3 of the excess weight of the tempered equipment.Therefore, according to the structural features of Planetary reduction drive and the strain nature of gears, hardtooth surface gears should be greatly used.There are lots of heat treatment solutions to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected based on the characteristics of Planetary lowering drive.
Chinese term Planetary reduction servo drive utilized for Planetary reduction servo drive gear drive fat loss ratio of input speed and output speed ratio.Number of pieces of planetary gears
directory
1 product advantages
2 product parameters
3 material and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, tiny return clearance, high reliability, long service life, rated output torque may do a great deal.But it’s a little more expensive.Planetary reduction drive is normally used in limited space when the necessity for an increased torque, that is, small volume large torque, and its own reliability and life are much better than spur Planetary reduction travel.Spur Planetary reduction travel is used for low current usage, low noise and excessive efficiency and low cost applications.Planetary reduction travel is characterized by small size, huge output torque, huge transmission efficiency, as long as there are these requirements may be used
Product parameter editing
Full load efficiency: transmitting efficiency of of Planetary lowering drive under maximum load (output torque of fault prevent).
Working life: the cumulative working time of Planetary reduction travel in rated load and rated type speed.
Rated torque: it is the torque that the rated life allows for long running time.When the output rate is 100 r/min, the life span of Planetary reduction drive may be the average life, past this value, the common life of Planetary reduction drive will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit materials and heat treatment
The weight of the Planetary reduction servo travel planetary gear transmission device is normally proportional to the weight of the gear, and the weight of the gear has a great relationship with the material and heat treatment hardness.For instance, at the same vitality, the fat of the carburized hardened equipment will be about 1/3 of the weight of the tempered equipment.Therefore, according to the structural characteristics of Planetary reduction drive and the load nature of gears, hardtooth surface gears should be extensively used.There are many heat treatment solutions to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected according to the characteristics of Planetary decrease drive.
In Planetary reduction drive family, the Planetary reduction drive with its small size, excessive transmission efficiency, large reduction range, large precision many advantages, and is trusted in servo, stepping, dc and additional transmitting systems.Its function is in the premise of ensuring accuracy transmission, mainly used to reduce the rotation quickness and increase torque and reduce the load/electric motor rotational inertia ratio.In order to help nearly all users to make good use of the Planetary reduction drive, this paper analyzes the causes of Planetary reduction drive and the drive electric motor shaft breaking, and introduces in detail how exactly to properly install the Planetary reduction travel.
Accurate installation, use and maintenance of of Planetary reduction drive is an important link to ensure the normal procedure of mechanical equipment.For that reason, when you install the Planetary reduction drive, you should be sure to strictly follow the following installation related matters, thoroughly assemble and use.
The initial step is to confirm whether the electric motor and Planetary reduction drive are intact before installation, and strictly check if the size of every part connected with the engine and Planetary reduction travel matches, here is the size of the positioning boss, input shaft and Planetary reduction travel groove of the motor and matching tolerance.
The second step is to unscrew the screw on the outer dustproof hole of Planetary reduction drive flange, adapt the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.After that, remove the motor shaft keys.
Surface hardening editing
Common surface area quenching methods are high-frequency quenching (for little gears) and flame quenching (for huge gears).The top hardened layer works best when it includes the bottom of the tooth root.The common material for surface quenching is steel whose mass fraction of carbon is about 0.35%~0.5%. The hardness of tooth area can reach 45~55HRC.
Connection setting between of Planetary decrease drive and servo electric motor: holding mode – productivity shaft of servo motor extends into of Planetary decrease drive, servo motor and Planetary reduction drive are linked by flange. There is a deformable hoop in Planetary lowering drive. By working the locking screw on Planetary reduction travel, the hoop can tighten the axis of the servo motor (the author has a 0.75KW servo electric motor with this connection). Therefore for this connection function, servo motors do not need keyway (of training, keyway can also be, but purchasing keyway servo motors requires Money and delivery period are longer yo @ @). Some sort of
Connecting mode of_of Planetary decrease drive and servo engine: Connecting through external coupling. This connection method uses external coupling, so it needs servo electric and keyway. Exterior coupling may also use versatile coupling (flexible shaft) – delicate shaft drive power generally does not exceed 5.5KW, speed can reach 20000 rpm. Some sort of
In most cases, the servo motors without brakes and keyways will be the many used and the Ever-Power may be the largest. Consequently, to purchase the servo motors with brakes and keyways, the delivery period is much longer, about 4 weeks.
Planetary reduction drive in the utilization of the process you will see some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction travel is mainly due to the friction, vibration and collision of the transmission gears. How exactly to effectively reduce and reduce the noise to make it more in line with the requirements of environmental coverage is also an integral research topic at home and overseas.Reducing the apparatus transmission noise of Planetary reduction travel has become a significant research subject matter in the industry. Many scholars at home and abroad respect the change of gear tooth engagement stiffness in gear transmission as the key factor of gear dynamic load, vibration and noises.By modifying the shape, the powerful load and velocity fluctuation are minimized to reduce the noise.This technique has became more effective used.But with this method, the process will need shape modification equipment, the majority of small factories often can’t be implemented.
Planetary reduction drive is a kind of of Planetary reduction drive, what is the transmission structure of planetary gear?Let’s have a look.
A planetary gear carries a sun wheel, a planetary wheel, and a gear ring, wherein the planetary steering wheel is supported by a set axis of the planetary frame, allowing the planetary wheel to rotate on the helping axis.The planetary wheel, the sun wheel and the gear ring are in regular meshing state.
Located in the center of the planetary equipment transmission mechanism may be the sun wheel, sunlight wheel and the earth wheel sometimes engage, two external equipment meshing rotation direction is certainly opposite.Just as sunlight is at the center of the solar program, the solar wheel is known as for its location.Gear band is the interior gear, it and the earth wheel often meshing, is the interior tooth and the outer gear meshing, the rotation direction between the two is the same.The quantity of planetary gear depends on the look load of the Planetary reduction travel, usually three or four, the more the number of bear the strain is greater.
The above may be the Planetary reduction travel equipment transmission structure of the main content.
Planetary speed of Planetary reduction drive is definitely a sort of speed of Planetary reduction drive, then, the planetary speed of Planetary reduction drive along the way of using the cause of the shaft break what?Let’s have a look.
1. The wrong type collection causes insufficient output torque of the Planetary lowering drive.
Some users in the version selection, mistakenly given that the selected rated output torque Planetary reduction drive to meet up the work requirements can be, in fact, it is not, one may be the rated end result torque of the electric motor rated output torque times deceleration ratio, the value obtained in principle should be less than the product sample to supply similar Planetary reduction drive rated outcome torque.The other is to consider the overload capacity of the drive motor and the utmost operating torque required in practice.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the outcome shaft of the Planetary lowering drive exceeds two times of its rated output torque, and such acceleration and deceleration is usually too frequent, which will eventually make Planetary reduction travel break the shaft.
Theoretically, the utmost operating torque required simply by an individual must be less than two times the rated output torque of the Planetary reduction drive, especially in some applications must strictly comply with this criterion.This is not only to protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The main reason is that, when there is a problem in equipment installation, the output shaft of the Planetary reduction drive and its load are stuck, the overload capacity of the driving motor will still make it constantly boost the output force, which may cause the force of the output bearing of the Planetary reduction drive to exceed its rated output torque 2 times and therefore twist the output shaft of the Planetary reduction drive.
Precision planetary reduction drive
Product Description:
There are two main types according to the output direction: direct type and right angle type; Planetary equipment systems are used to execute speed reduction due to significant torque. to predict gear noise from a backside wheel drive automatic transmission.
There are usually three types according to the number of stages: one-stage deceleration (generally less than 10:1), two-stage deceleration (generally greater than 10:1 and less than or equal to 100:1), and three-stage deceleration (significant reduction ratio is 100) :1, the general division principle is higher than 100:1);
In line with the purpose: armed service and civilian;According to the operating environment: standard environment, low heat environment, clean place environment and vacuum environment;
Our speed of Planetary reduction travel planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Vitality mountain drive you gain additional very low gears which allow you choose climb the most extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to confirm whether the electric motor and Planetary reduction travel are in good condition before installation, and strictly check if the size of every part connected with the engine and Planetary reduction drive is matched. Here are the size and matching tolerance of the positioning boss, source shaft and Planetary reduction drive groove of the engine.
Step two 2: unscrew the screw on the external dustproof hole of of Planetary decrease drive flange, adapt the clamping ring of PCS system to align the medial side hole with the dustproof hole, insert the internal hexagon to tighten.After that, take away the motor shaft keys.
The third step is to connect the electric motor with Planetary reduction travel normally.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the motor must be consistent when connected, and the external flange of the two should be parallel.If the concentricity isn’t consistent, the motor shaft will be broken or of Planetary decrease drive gear wear.
In addition, in the installation, do not use hammer and different blows, prevent the axial force or radial force an excessive amount of damage to the bearing or equipment.Make sure you tighten the mounting bolt just before tightening the force bolt.Before installation, wipe apart the anti-corrosion oil of motor input shaft, positioning boss and connecting part of of Planetary reduction drive with gasoline or zinc-sodium water.Its purpose is to make sure tight connection and flexibility of operation, preventing unnecessary wear and tear.
Before the motor and Planetary decrease drive are linked, the motor shaft keyway ought to be perpendicular to the tightening bolt.To make sure a uniform force, primary screw the installation bolts at any diagonal position, but do not screw limited, then screw the assembly bolts at the different two diagonal positions, and lastly screw the four assembly bolts one by one.Finally, tighten the force bolt.All tightening bolts shall be fixed and examined by the torque plate hand according to the indicated torque data.
Right installation between of Planetary reduction drive and mechanical devices is equivalent to accurate installation between of Planetary reduction travel and drive motor.The key is to make sure that the output shaft of Planetary reduction drive and the drive portion of the shaft concentricity.
servo electric motor of Planetary reduction drive Planetary reduction travel of Planetary reduction travel rated input speed up to 18000 RPM (about of Planetary reduction travel itself size, the higher the quickness of Planetary reduction drive, the smaller the rated input quickness) above, industrial-grade servo motor of Planetary reduction drive output torque is normally not more than 2000 nm, special significant torque servo motor of Planetary reduction travel can do more than 10000 nm. Working temperatures in 25 ℃ to 100 ℃ roughly, by changing the grease can transform its working temperature.Planetary reduction travel: the main transmission structure is normally: planetary wheel, solar wheel, outer gear ring.Compared with other reduction gear, servo motor reduction gear has substantial rigidity, high precision (sole stage can perform less than 1 point),(double stage can achieve less than 3 details), high transmission productivity (single stage in 95-99%), high torque/quantity ratio, life maintenance free features.Because of these characteristics, servo electric motor of Planetary reduction drive is mostly installed in the stepper engine and servo motor or brushless electric motor, used to lessen the speed, increase the torque, matching inertia.Ranked input speed of servo electric motor of Planetary reduction travel can are as long as 18000rpm(related to how big is Planetary reduction drive itself.