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Encoder applications require an exceptionally high level of precision to make sure proper translation of motion into digital signals. Standard gearboxes frequently meet requirements for reliable speed reduction but produce gear backlash that impacts accuracy. Low backlash inline gearboxes provide a solution by improving smoothness and positioning precision while minimizing motor noise in high acceleration, high precision applications.
Improve Positioning Precision with Low Backlash Gearboxes
Ever-power is one of the world’s leading manufacturers of high-overall performance low-backlash gearboxes. Our SRX Series low backlash inline gearboxes are specially engineered to deliver the precision required for encoder applications. You can expect velocity reducers in a wide variety of equipment ratios and shaft sizes to meet up your unique needs.
Order an SRX Series inline rate reduction gearbox for the application or get in touch with us to find out more.
High-Functionality Low Backlash Inline Gearboxes
Ever-power’ SRX in-line rate reducers are rated for boosts to 3,000 RPM. These speed reduction gearboxes have a very low moment of inertia at the input shaft (as low as 0.015 gm-cm2). Two framework sizes are available, with equipment ratios from 4.96:1 up to 3,600:1. Low Backlash is definitely taken care of at 1.5 arc-minutes or better at any ratio.
Durable components and quality craftsmanship make sure that low-backlash gearboxes will deliver years of dependable performance. The housings are manufactured from black anodized aluminum, with 303 stainless gears and shafts. These components exhibit outstanding corrosion level of resistance, making SRX Series low backlash gearboxes ideal for harsh working environments.
For full specs and Dimensional Parametric Search, start to see the individual product listings. Look at our Gearbox Buyers Instruction for information on how to select the proper speed reducer for the application.
The Ever-power Advantage: Low Backlash Gearbox Designs
We design and manufacture our low backlash gearboxes for high performance and longevity. Features and advantages of our encoder velocity reducer include:
· Low backlash operation (≈15 arc-min at any ratio)
· Gear ratios from 4.96:1 to 3,600:1 available
· Housing diameters, 1-1/16” or 1-3/4”
· Torque output levels up to 125 oz-inches
· Max. operating speed: 3,000 RPM
· Black anodized aluminum housing
· 303 stainless gears and shafts
· Optional synchro cleats are available
Discover the Benefits of Low Backlash In-Line Gearboxes
Ever-power designs and manufactures rate reducers and additional drive parts for encoder applications. You can expect low backlash gears in a range of regular sizes and offer custom and modified items by request. Order the in-line swiftness reducer gearboxes you will need, ask for a quote for customized zero-backlash gearboxes, or e mail us for more information.
Low Backlash Acceleration Reducer Gearbox
Compact top performers with result flange. The typical version is ideally suited for high positioning accuracy and highly dynamic cyclic procedure. The TP+ HIGH TORQUE is particularly perfect for high-precision applications where high torsional rigidity is necessary.
The standard version of these low-backlash planetary gearboxes with output shaft is ideally fitted to high positioning accuracy and highly powerful cyclic operation. The SP+ HIGH SPEED is specially well suited for applications with optimum speeds during continuous operation.
The Ever-power Collection is universally suitable: it represents the most economical solution whatever certain requirements for driving any axis in virtually any industry. Each input or output interface for the alpha Value Line was developed as a compatible add-on for EVER-POWER alpha‘s existing high-end portfolio. You benefit from maximum design, mounting and operating versatility.
EVER-POWER provides planetary gearboxes, servo right-angle gearboxes, complete rack and pinion systems, design tools for the entire drive train and components. Our portfolio contains cost-effective serial solutions as well as customer-specific high-end developments. With our know-how, you reach your goals.
Low backlash planetary gearboxes with result shaft or result flange. The LPB+ Era 3 gearbox series combines maximum quality with cost-effective precision.The LPB+ Generation 3 is especially ideal for compact belt drives.
Have you got questions on products, or do you want to have an individual consultation? You reap the benefits of our years of encounter, our highly skilled personnel and our comprehensive assistance catalog. Please contact us at firstname.lastname@example.org.
low-backlash planetary gearboxes – compact and highly precise
The new planetary gearbox series from Ever-power includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) and also the high-end economy GSN and GFE lines. Particularly ideal applications for the brand new range are those that place the highest demands on positioning precision, operating noises, operating smoothness, bending rigidity and transmitted torque. The planetary gears are designed to meet the highest creation requirements – all lines include precision ground helical gearing, single-piece planetary carriers and complete needle bearings.
The EP high-end gearbox lines are constructed in a space-optimized, two-stage style. Due to the lower torque values, the input stage can be dimensionally smaller compared to the result stage. Its short design makes the GSD series the ideal high-end gearbox for space restricted applications. The low regular backlash of the GSD range makes it an ideal fit for highly powerful applications where highest positioning and swiftness accuracy is required. The flange result creates highest torsional rigidity. For the lodging of particularly high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or more. The GSB line means high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL collection provide same advantages as the EP line; the right angle shape makes the GSBL line the perfect match for all powerful applications where space is bound.
The high-end economy lines combine high performance with economic efficiency: both lines are also built with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing offers been especially designed to reach high torques that beat the competition for units of the same size. All planetary carriers are manufactured as a cage made from solid material. This increases noiseless operating characteristics while at the same time improving positioning precision and reducing backlash. Yet another shaft sealing band ensures maximum dirt and splash water protection in accordance with protection class IP65 in all lines.
Low-backlash planetary gearboxes
Low-backlash planetary gearboxes from EVER-POWER – from exact torque converters to a universal success aspect for your machine. High torsional rigidity, extremely simple operating and low torsional backlash are typical performance features of our low-backlash planetary gearboxes. Our broad product portfolio, with several different output configurations, contains the perfect planetary gearbox whatever the application. EVER-POWER ‘s sizing equipment help you achieve the optimal design for a finish drive train and choose the ideal gearbox for your motion profile.
Requirements on low-backlash planetary gearboxes
Low-backlash planetary gearboxes are found in drives in multiple industries. The requirements profile for these is definitely accordingly very complex: high speeds, low working sound, high torsional rigidity, low torsional backlash – no two applications are identical.
Our answer: the the best solution for just about any performance range.
From less than 1 arcmin to less than 15 arcmin of torsional backlash, our low-backlash planetary gearboxes fulfill any precision requirements. From HIGH SPEED versions for continuous procedure through HIGH TORQUE gearboxes for higher torque densities to special planetary gearboxes in corrosion resistant design, we’ve a suitable remedy to fit your particular application.
Variants and additional services
Our low-backlash planetary gearboxes impress with a broad product portfolio and several variants. However, our primary focus isn’t the product but the customer. From the initial idea through the entire lifecycle of the application, we are at your part as we continue steadily to improve the bar for program quality.