Applicable Industry:
Mainly employed for drilling tube plate, clapboard, flange and large plate in petrochemical, boiler, wind energy, flange industries and also for relationship plates in constructing, bridge, heat trade, iron tower industries.
Solution characteristic:
one. Large-load linear roller guide pairs are geared up on two sides of the equipment bed respectively. The longitudinal movement of the gantry’s two sides is pushed synchronously by means of AC servo motor and specific ballscrew pair of big pitch.
two. Two movable slides are outfitted on the cross beam of gantry. The sliders are guided by two linear roller guidebook pairs and driven by AC servo motor and exact ballscrew pair of massive pitch respectively.
3. The slides on the cross beam are equipped with vertical CNC feeding ram-type drilling spindle, which adopts unique conversion motor with hefty load for spindle. The motor drives the spindle by means of synchronous belt. The drilling spindle adopts ZheJiang precision spindle (innercooling) with disk spring automatic broach mechanism, hydraulic cylinder loosing cutter, really convenient to adjust shank.
4. The device is equipped with hydraulic program to finish the hydraulic harmony of vertical ram and hydraulic cutter loosing of spindle.
five. It adopts FAGOR8055 CNC program of Spain, geared up with RS232 interface and Liquid crystal display monitor. The automatic programming offered can not only make processing plans automatically, but also preview hole position just before drilling.
6.It is equipped with chain-plate sort computerized chip-conveyor and chip collection trolley. The cooling system is equipped with paper filer, higher-pressure innercooling pump and low-force outercooling pump, which are utilised for innercooling or outercooling of cutter.
Specifications:
| Design | TPHD2571 | TPHD2525 | TPHD3030 | |||
| Max. workpiece size | 2000x2000mm | 2500x2500mm | 3000x3000mm | |||
| Max thickness | 250mm | |||||
| Operate desk | Width of T slot | 28/500mm | ||||
| Vertical slide kind drill head | Quantity | 1 or much more (By customer’s request) | ||||
| Primary spindle taper hole | BT50 | |||||
| Max drill diameter(widespread carbon metal) | φ40mm (Carbide drill) | |||||
| φ50mm (Higher pace metal twist drill) | ||||||
| Primary spindle velocity | 30-3000r/min | |||||
| Motor electrical power of spindle | 22kW | |||||
| (X axis) Gantry longitudinal transfer |
Max. stroke | 2000mm | 2500mm | 3000mm | ||
| Transferring velocity of X axis | -8m/min | |||||
| Servo motor electricity of X axis/torque | 3kW/28.4Nm | |||||
| (Y axis) Power head transversal transfer |
Max stroke | 2000mm | 2500mm | 3000mm | ||
| Transferring pace of Y axis | -8m/min | |||||
| Servo motor electricity of Y axis/torque | 3kW/28.4Nm | |||||
| (Z axis) Vertical slider feeding |
Stroke of Z axis | 500mm | ||||
| Feeding pace of Z axis | -5m/min | |||||
| Servo motor power of Z axis/torque | 3kW/28.4Nm | |||||
| Positioning precision | X/Y axis | ≤0.08mm/ Entire size | ||||
| Re-positioning precision | X/Y axis | ≤0.04mm | ||||
| CZPT method | CZPT pump pressure/stream price | six.5MPa /25L/min | ||||
| CZPT pump motor energy | 3kW | |||||
| Pneumatic system | Compressed air stress | ≥0.4MPa | ||||
| Scrap cleaner and cooling | Scrap cleaner type | Plate chain type | ||||
| Qty. scrap cleaner | one | |||||
| Scrap cleaner speed | 1m/min | |||||
| Motor power of scrap cleaner | .75kW | |||||
| Motor energy of inner cooling water pump | 3kW | |||||
| Motor energy of Outer cooling water pump | .75kW | |||||
| Automatic lubricating technique | Lubrication force | 2MPa | ||||
| Lubrication level oil injecting sum | .1mL | |||||
| Lubrication interval | six-10min | |||||
| CZPT program | CNC system | FAGOR8055 or SIEMENS | ||||
| CNC axis NO. | 4 | |||||
| Total size | LxWxH | About 5.2X5.1×3.6m | About 5.7X5.6X3.6m | About 6.2X6.1X3.6m | ||
| Weight | About 30t | About 35t | About 40t | |||
Main Components Record:
| NO. | item | product | Company |
| Main electrical parts | |||
| 1 | CNC program | 8055 | Spain FAGOR |
| 2 | Servo motor | MGMA302P1G | Panasonic |
| Servo driver | MFDDTB32A | ||
| three | Servo motor | MGMA302P1H | |
| Servo driver | MFDDTB32A | ||
| four | Variable frequency motor for spindle | YPNC-50-22-4-B/B5 | ZheJiang Senlima |
| five | frequency transducer of spindle | 22kw | Germany Siemens |
| 6 | low-voltage apparatus | ALL | German SIEMENS or France |
| 7 | Company pc | Liquid crystal display | China Lenovo |
| 8 | Proximity swap | Generally open up | AUTONICS |
| nine | Normally near | ||
| Main hydraulic factors | |||
| 1 | magnetic valve | All | ATOS Italy |
| two | CZPT cutter receding cylinder | H1000(S=twenty) | ZheJiang |
| primary mechanical elements | |||
| 1 | spindle | BT50 | ZheJiang KENTURN/ ZheJiang Xutai |
| 2 | Power head bearing | All | Japan NSK |
| 3 | ball-screw | All | ZheJiang HIWIN or TBI |
| four | CZPT guidebook | X/Y axis | ZheJiang HIWIN or PMI |
| 5 | CZPT manual | Z axis | Switzerland SCHNEEBERGER |
| 6 | cable drag chain | All | Germany IGUS |
CZPT Elements Record
| No. | Name | Design | Qty. | Remark |
| Circumstance 1 | ||||
| 1 | Proximity switch | Normal open up | one | AUTONICS |
| two | Proximity change | Regular shut | 1 | AUTONICS |
| three | Indexable insert drill | 880-D2500L25-05 | one | SANDVIK |
| 4 | Indexable heart blade | 880-05 03 05H-C-GM 1044 | 5 | SANDVIK |
| five | Indexable surrounding blade | 880-05 03 W05H-P-GM 4571 | five | SANDVIK |
| 6 | Particular screw for blade | 1 | SANDVIK | |
| seven | Little bit extension | A2B27-fifty twenty five 090 | 1 | SANDVIK |
| 8 | CZPT collet | A2B14-50 25 one hundred | 1 | SANDVIK |
| nine | CZPT jacket | 393.14-twenty five 120 | one | SANDVIK |
| 10 | BT Indirect shank drill sleeve | BT50xMT4 | 1 | Created IN CHINA |
| 11 | HSS twist drill | ¢50 | 1 | Produced IN CHINA |
| twelve | Carbide-tipped milling cutter | ¢12 | 1 | Manufactured IN CHINA |
| thirteen | Pop-rivet | BT50, 45°center cooling | two | Created IN CHINA |
| 14 | Pop-rivet | BT50, 45° | 2 | Produced IN CHINA |
| 15 | Photoelectric edge finder | OP-twenty | 1 | ZheJiang SYIC |
| 16 | BT/ER finish mill chuck | BT50x ER32-eighty | one | ZheJiang SYIC |
| 17 | CZPT jacket | ER32-twenty | one | ZheJiang SYIC |
| eighteen | Socket head wrench | one established | WALTON | |
| 19 | Adjustable spanner | 300mm | one | WALTON |
| twenty | Spanner | seventeen-19 | 1 | WALTON |
| 21 | Screwdriver | – | one | WALTON |
| 22 | Screwdriver | + | 1 | WALTON |
| 23 | Standby paint | Yellow, gray | 2 | |
| 24 | Air gun | 1 | ||
| twenty five | Procedure manual | one | ||
| 26 | FAGOR 8055 procedure handbook | one | ||
| 27 | FAGOR 8055 programming manual | 1 | ||
| 28 | FAGOR 8055 error troubleshooting manual | 1 | ||
| 29 | Packing record | one | ||
| thirty | Certification of conformity | 1 | ||
| 31 | CZPT components checklist | one | ||
| Scenario 2 | ||||
| one | Contour block | a hundred and fifty mm x100 mm x50 mm | 15 | |
| 2 | T block | M20 | 10 | |
| three | Pressing plate | 10 | ||
| four | CZPT stop stud | M20,300mm | 5 | |
| five | CZPT end stud | M20,400mm | 5 | |
| six | Hex nut | M20 | 20 | |
| Circumstance three | ||||
| one | Ground anchor | B2, 450mm | eight | |
| two | Ground anchor cover plate | 8 | ||
| three | Ground anchor spanner | 1set | ||
| four | Adjustable pad steel | S85-2(200mmx100mmx80mm), M16 | twenty sets | |
| five | Basis bolt | M24x500(GB/T 799) | 20 | |
| six | Hex nut | M24 | 40 | |
| seven | Aspect prime-plate | GZX2571.1-twelve | 12 | |
| 8 | Hex screw | M20x100 | 12 | |
| nine | Hex nut | M20 | twelve | |
