With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
|Model||Dimension||Weight (Kg)||Material||Hardness||Working Load (KN)||Limit Load (KN)|
|10160||101.6||30||36||13||14.5||9||14||0.36||20CrMnTi||Surface HRC56-64° Depth 0.6-1.2mm||21.6||120|
|14218||142||42||50||19||20.5||11||25||1.15||20CrMnTi||Surface HRC56-64° Depth 0.6-1.2mm||48.6||270|
|14226||142||62||50||28||30||15||25||1.75||20CrMnTi||Surface HRC56-64° Depth 0.6-1.2mm||61.2||340|
|2571||200||66||60||30||32||18||30||2.8||20CrMnTi||Surface HRC56-64° Depth 0.6-1.2mm||72||400|
|26014||260||70||75||31||33||20||34||5.2||20CrMnTi||Surface HRC56-64° Depth 0.6-1.2mm||135||750|
Products & Testing Equipments
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
Estimated freight per unit.
|To be negotiated|
|Standard or Nonstandard:||Standard|
|Application:||Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly|
How does the lubrication method affect the performance of a drive chain?
The lubrication method used for a drive chain has a significant impact on its performance and longevity. Here is a detailed explanation:
Proper lubrication is essential for ensuring the smooth and efficient operation of a drive chain. It reduces friction, minimizes wear, and prevents corrosion between the chain’s moving parts. The lubrication method chosen can affect the performance of the drive chain in the following ways:
- Reduced Friction and Wear: Adequate lubrication forms a protective layer between the chain’s moving parts, reducing metal-to-metal contact and minimizing friction. This helps to prevent excessive wear, elongation, and premature failure of the chain. The lubricant acts as a barrier, allowing the chain to operate with reduced resistance and improved efficiency.
- Heat Dissipation: Proper lubrication helps dissipate heat generated by the friction between the chain’s components during operation. This prevents overheating and the potential degradation of the lubricant, ensuring the chain can operate within its designed temperature range. Effective heat dissipation contributes to the longevity and optimal performance of the drive chain.
- Protection against Corrosion: Lubrication provides a protective coating on the chain, safeguarding it against moisture, contaminants, and corrosive substances. This is particularly important in environments where the chain is exposed to water, chemicals, or harsh operating conditions. The lubricant prevents rust and corrosion, preserving the integrity of the chain and extending its service life.
- Reduction of Noise and Vibration: Proper lubrication helps to reduce noise and vibration generated by the drive chain during operation. It acts as a damping agent, absorbing and minimizing the transmission of vibrations, resulting in smoother and quieter chain operation. This contributes to a more comfortable and productive working environment.
- Selection of Lubricant: The choice of lubricant depends on various factors, including the application, operating conditions, temperature, speed, and load requirements. Different lubricants, such as oils, greases, or solid lubricants, may be suitable for different applications. The lubricant must be compatible with the chain material and should possess the necessary viscosity, temperature resistance, and lubricating properties to meet the specific demands of the drive chain.
- Appropriate Lubrication Frequency: The lubrication method also includes determining the appropriate frequency for lubrication. Regular lubrication intervals must be established based on the chain’s operating conditions and the manufacturer’s recommendations. Insufficient lubrication or over-lubrication can both lead to performance issues, such as increased friction, poor lubricant distribution, or accelerated contamination buildup.
It is crucial to follow the manufacturer’s guidelines and recommendations regarding lubrication methods, lubricant types, and lubrication intervals for the specific drive chain. Regular inspection and maintenance should be conducted to monitor the lubrication effectiveness and ensure proper lubricant replenishment.
By selecting the appropriate lubrication method and maintaining proper lubrication, operators can optimize the performance, reliability, and lifespan of the drive chain, contributing to smoother operation, reduced wear, and improved overall efficiency.
What are the benefits of using a silent drive chain?
Using a silent drive chain, also known as a noise-reduced or low-noise chain, offers several benefits compared to standard drive chains. Here is a detailed explanation of the benefits of using a silent drive chain:
- Noise Reduction: The primary benefit of a silent drive chain is its ability to reduce noise during operation. Silent chains are designed with specialized features that minimize vibration and noise generation, resulting in quieter operation compared to standard chains. This is particularly advantageous in applications where noise reduction is critical, such as in residential areas, offices, or noise-sensitive environments.
- Smooth Operation: Silent drive chains are engineered to provide smoother operation with reduced friction and vibration. This results in improved overall system performance, reduced wear on components, and enhanced efficiency.
- Improved Performance: By reducing noise, vibration, and chain backlash, silent drive chains can help improve the performance and accuracy of the driven system. They minimize the risk of unwanted oscillations or inaccuracies, ensuring precise and reliable power transmission.
- Extended Service Life: The reduced friction and vibration in a silent drive chain contribute to less wear and stress on the chain and associated components. This can result in an extended service life compared to standard chains, reducing the frequency of replacements and maintenance requirements.
- High-Speed Capability: Silent drive chains are designed to operate at high speeds without compromising performance or generating excessive noise. This makes them suitable for applications that require high-speed power transmission, such as machinery, conveyors, or automation systems.
- Reliability: Silent drive chains maintain the same reliability and durability as standard chains. They are designed to withstand demanding operating conditions, provide high load-carrying capacity, and resist wear, fatigue, and corrosion.
The use of silent drive chains is particularly beneficial in applications where noise reduction, smooth operation, precise control, and extended service life are important considerations. It is important to select the appropriate silent chain type, size, and material based on the specific application requirements for optimal performance and noise reduction.
Can a drive chain be used in agricultural machinery?
Yes, drive chains are commonly used in agricultural machinery due to their ability to handle heavy loads, operate in variable environmental conditions, and provide reliable power transmission. Here is a detailed explanation:
Agricultural machinery, such as tractors, harvesters, and conveyors, often require power transmission systems that can withstand the demanding conditions of agricultural operations. Drive chains are a popular choice for these applications due to the following reasons:
- Load Capacity: Drive chains are designed to handle high loads, making them suitable for the heavy-duty requirements of agricultural machinery.
- Variable Environmental Conditions: Agricultural operations can expose machinery to various environmental conditions, including dust, moisture, and temperature fluctuations. Drive chains can withstand these conditions better than some other power transmission systems.
- Reliability and Durability: Drive chains are known for their durability and ability to withstand the harsh operating conditions often encountered in agricultural machinery. They are designed to resist wear and fatigue, providing reliable performance over extended periods.
- Shock Load Handling: Agricultural machinery may experience sudden shocks or impacts during operation. Drive chains can effectively absorb and distribute these shock loads, minimizing the risk of component failure.
- Flexibility: Drive chains offer flexibility in terms of design and configuration, allowing them to be adapted to various agricultural applications. They can be easily customized to fit different machinery setups and operating requirements.
- Ease of Maintenance: Drive chains are relatively easy to maintain, with straightforward lubrication and tensioning requirements. They can be inspected, adjusted, and replaced if needed, without requiring complex procedures or specialized tools.
By utilizing drive chains in agricultural machinery, farmers and operators can benefit from reliable and efficient power transmission, even in demanding and dynamic agricultural environments.
editor by CX 2023-08-05