bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-course drive technology with especially high power densities and absolutely smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with also higher ratios. Input part planetary stage in four sizes, suitable for any motor desired. Outside spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes can be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. swiftness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Lots of differents gear plans available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also fundamentally possible. The direction of rotation of the drive shaft and the output shaft can be the same or opposing, depending on the installation scenario of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This kind of gearing is definitely cheaper to produce. However, since only small profile coverage can be recognized with gearwheels with straight or helical tooth, this bevel gearbox runs quietly and has less transmittable torque than additional bevel gear tooth. When bevel gearboxes are used in combination with planetary gearboxes, the bevel equipment stage is usually understood with a ratio of just one 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the form of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total protection, but are already more costly to manufacture than bevel gears with straight or helical teeth because of their design.
The advantage of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this type of gear the teeth. Bevel gearing generates high axial and radial loads during procedure, which can only be absorbed at one side because of the intersecting axes. Particularly when it is used as a rapidly rotating drive stage in multi-stage gearboxes, special interest must be paid to the support life of the bearing. Also, unlike worm gearboxes, self-locking cannot be noticed in bevel gearboxes. Whenever a right position gearbox is needed, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Reduced torques in single-stage tranny ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of enhancing the geometrical precision of the gear teeth profile with the team of experienced specialists. We certainly are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Gear to which are established 3 World mounted on earth carrier engaging also with sunlight Gear (Pinion) and reduced Result velocity is taken through Planet Carrier and Ring Gear is remain stationary. Result shaft keeping the same direction of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Sector, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from superior quality raw material such as for example Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is created and designed to specifically meet the multiple requirements of our customers. The combination of floor gears and precision gear components ensures performance performance and high uptime. The present selection of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage design. This allows overall transmission ratios from i = 3:1 to we = 512:1 to end up being understood. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for most applications and several options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and floor planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of electric motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and clean running through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Unique seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft designed for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of these compact gear units is based upon exact analyses using FEM methods, which means efficiency, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production situations and lower production costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate components such as for example adapter flanges and couplings Bevel Planetary Gearbox aren’t necessary.
A lot of variants ensures the best possible adaptation to the application form.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery times for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional elements available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider exactly who supplies complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material handling, sugar, marine, protection, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy effectiveness, low noise, long provider existence, high radial loading capability, and all at cost effective pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugar mill drives with foot and shaft installed.
All Ever-Power planetary gear units are offered in high capacity ranges with verified Ever-Power quality. Ready obtainable sizes guarantee not merely a large torque spectrum but also a product range that provides you with multiple options. Make the the majority of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary equipment units. Right here, you will find off-the-shelf, highly sophisticated drive and gear device solutions. Our standard item range already contains solutions for a big number of specific requirements that need to be taken into consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Equipment, Mining, and Steel industries.