High-Speed Drill Machine

Applicable Industry:
Mainly employed for drilling tube plate, clapboard, flange and large plate in petrochemical, boiler, wind energy, flange industries and also for relationship plates in constructing, bridge, heat trade, iron tower industries.

Solution characteristic:
one. Large-load linear roller guide pairs are geared up on two sides of the equipment bed respectively. The longitudinal movement of the gantry’s two sides is pushed synchronously by means of AC servo motor and specific ballscrew pair of big pitch.
two. Two movable slides are outfitted on the cross beam of gantry. The sliders are guided by two linear roller guidebook pairs and driven by AC servo motor and exact ballscrew pair of massive pitch respectively.
3. The slides on the cross beam are equipped with vertical CNC feeding ram-type drilling spindle, which adopts unique conversion motor with hefty load for spindle. The motor drives the spindle by means of synchronous belt. The drilling spindle adopts ZheJiang precision spindle (innercooling) with disk spring automatic broach mechanism, hydraulic cylinder loosing cutter, really convenient to adjust shank.
4. The device is equipped with hydraulic program to finish the hydraulic harmony of vertical ram and hydraulic cutter loosing of spindle.
five. It adopts FAGOR8055 CNC program of Spain, geared up with RS232 interface and Liquid crystal display monitor. The automatic programming offered can not only make processing plans automatically, but also preview hole position just before drilling.
6.It is equipped with chain-plate sort computerized chip-conveyor and chip collection trolley. The cooling system is equipped with paper filer, higher-pressure innercooling pump and low-force outercooling pump, which are utilised for innercooling or outercooling of cutter.

Specifications:

Design TPHD2571 TPHD2525 TPHD3030
Max. workpiece size 2000x2000mm 2500x2500mm 3000x3000mm
Max thickness 250mm
Operate desk Width of T slot 28/500mm
Vertical slide kind drill head Quantity 1 or much more (By customer’s request)
Primary spindle taper hole BT50
Max drill diameter(widespread carbon metal) φ40mm (Carbide drill)
φ50mm (Higher pace metal twist drill)
Primary spindle velocity 30-3000r/min
Motor electrical power of spindle 22kW
(X axis)
Gantry longitudinal transfer
 
Max. stroke 2000mm 2500mm 3000mm
Transferring velocity of X axis -8m/min
Servo motor electricity of X axis/torque 3kW/28.4Nm
(Y axis)
Power head transversal transfer
 
Max stroke 2000mm 2500mm 3000mm
Transferring pace of Y axis -8m/min
Servo motor electricity of Y axis/torque 3kW/28.4Nm
(Z axis)
Vertical slider feeding
Stroke of Z axis 500mm
Feeding pace of Z axis -5m/min
Servo motor power of Z axis/torque 3kW/28.4Nm
Positioning precision  X/Y axis ≤0.08mm/ Entire size
Re-positioning precision X/Y axis ≤0.04mm
CZPT method CZPT pump pressure/stream price six.5MPa /25L/min
CZPT pump motor energy 3kW
Pneumatic system Compressed air stress ≥0.4MPa
Scrap cleaner and cooling   Scrap cleaner type Plate chain type
Qty. scrap cleaner  one
Scrap cleaner speed 1m/min
Motor power of scrap cleaner .75kW
Motor energy of inner cooling water pump 3kW
Motor energy of Outer  cooling water pump .75kW
Automatic lubricating technique Lubrication force 2MPa
Lubrication level oil injecting sum .1mL
Lubrication interval six-10min
CZPT program CNC system FAGOR8055 or SIEMENS
CNC axis NO. 4
Total size LxWxH About 5.2X5.1×3.6m About 5.7X5.6X3.6m About 6.2X6.1X3.6m
Weight   About 30t About 35t About 40t

   Main Components Record:

NO. item product Company
Main electrical parts
1 CNC program 8055 Spain FAGOR
2 Servo motor MGMA302P1G Panasonic
  Servo driver MFDDTB32A
three Servo motor MGMA302P1H
  Servo driver MFDDTB32A
four Variable frequency motor for spindle YPNC-50-22-4-B/B5 ZheJiang Senlima
five frequency transducer of spindle 22kw Germany Siemens
6 low-voltage apparatus ALL German SIEMENS or France
7 Company pc Liquid crystal display China Lenovo
8 Proximity swap Generally open up AUTONICS
nine Normally near
Main hydraulic factors
1 magnetic valve All ATOS Italy
two CZPT cutter receding cylinder H1000(S=twenty) ZheJiang
primary mechanical elements
1 spindle BT50 ZheJiang KENTURN/ ZheJiang Xutai
2 Power head bearing All Japan NSK
3 ball-screw All ZheJiang HIWIN or TBI
four CZPT guidebook X/Y axis ZheJiang HIWIN or PMI
5 CZPT manual Z axis Switzerland SCHNEEBERGER
6 cable drag chain All Germany IGUS

CZPT Elements Record

No. Name Design Qty. Remark
Circumstance 1
1 Proximity switch Normal open up one AUTONICS
two Proximity change Regular shut 1 AUTONICS
three Indexable insert drill 880-D2500L25-05 one SANDVIK
4 Indexable heart blade 880-05 03 05H-C-GM 1044 5 SANDVIK
five Indexable surrounding blade 880-05 03 W05H-P-GM 4571 five SANDVIK
6 Particular screw for blade   1 SANDVIK
seven Little bit extension A2B27-fifty twenty five 090 1 SANDVIK
8 CZPT collet A2B14-50 25 one hundred 1 SANDVIK
nine CZPT jacket 393.14-twenty five 120 one SANDVIK
10 BT Indirect shank drill sleeve BT50xMT4 1 Created IN CHINA
11 HSS twist drill ¢50 1 Produced IN CHINA
twelve Carbide-tipped milling cutter ¢12 1 Manufactured IN CHINA
thirteen Pop-rivet BT50, 45°center cooling two Created IN CHINA
14 Pop-rivet BT50, 45° 2 Produced IN CHINA
15 Photoelectric edge finder OP-twenty 1 ZheJiang SYIC
16 BT/ER finish mill chuck BT50x ER32-eighty one ZheJiang SYIC
17 CZPT jacket ER32-twenty one ZheJiang SYIC
eighteen Socket head wrench   one established WALTON
19 Adjustable spanner 300mm one WALTON
twenty Spanner seventeen-19 1 WALTON
21 Screwdriver one WALTON
22 Screwdriver + 1 WALTON
23 Standby paint Yellow, gray 2  
24 Air gun   1  
twenty five Procedure manual   one  
26 FAGOR 8055 procedure handbook   one  
27 FAGOR 8055 programming manual   1  
28 FAGOR 8055 error troubleshooting manual   1  
29 Packing record   one  
thirty Certification of conformity   1  
31 CZPT components checklist   one  
Scenario 2
one Contour block a hundred and fifty mm x100 mm x50 mm 15  
2 T block M20 10  
three Pressing plate   10  
four CZPT stop stud M20,300mm 5  
five CZPT end stud M20,400mm 5  
six Hex nut M20 20  
Circumstance three
one Ground anchor B2, 450mm eight  
two Ground anchor cover plate   8  
three Ground anchor spanner   1set  
four Adjustable pad steel S85-2(200mmx100mmx80mm), M16 twenty sets  
five Basis bolt M24x500(GB/T 799) 20  
six Hex nut M24 40  
seven Aspect prime-plate GZX2571.1-twelve 12  
8 Hex screw M20x100 12  
nine Hex nut M20 twelve  

High-Speed Drill Machine