The diameter variety of FRP pipes winding device HBYX can layout and manufacture is: DN15mm-DN4000mm.
Make an illustration with the pipe winding equipment which can make maximum diameter 2500mm:
QFW-2500VI FRP Pipe Manufacturing Line
FW-2500VI Laptop management Winding Machine is adopted superior moist continuous fiber winding process, it is a new product designed in China, and its function property has been enhanced and produced for many moments. The device has quite reasonable construction, imaginative design and style, and it operates very easily, the interface amongst operator and device is affordable.
two. The primary parameters
two.one The overall power: 85kw
two.two The greatest diameter can be made: DN200-2500mm
two.three The efficient duration of the pipe:12m
2.four The productivity:1000kg/h
two.5 The baking board’s temperature of curing station:105-a hundred and sixty diploma centigrade
2.6 The maxi pace of conveying roving: 100m/min
2.seven The width of the roving sheet:200mm
two.8 The winding angle: 30°-90°
2.nine The maxi speed of operate: 90m/min
two.10 The maxi mould-unloading power:83t
two.eleven The rated drawing force of the capstan:5t
2.twelve The rated force of the hydraulic program:16MPa
Notice: if adds the infrared ray baking boards, the overall electricity: 135KW
3. The significant characteristics of the equipment
three.1 The advanced configuration: We developed the components and the plan by ourselves and dedicated to have the exceptional configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial management personal computer is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, steadiness, and precision of the although machine operating. The menu is shown in Chinese and English, the interface among the operator and the device is reasonable, it is effortless to operate and the working condition can be adjusted freely through the rotary knob on the panel board.
3.two It has been adopted the latest edition winding software created by ourselves. And the roving arrangement is typical, enclosure is total, the placement of the trolley is accurate. The wound end result should be normal rhombuses checked by one particular piece of roving. The parameter this sort of as the width of roving sheet, the winding length and the winding diameter are all not limited in the software program.
3.three The capabilities of the managing program incorporate hand handle, semi automated, automated, emergency brake, limit change defense and stepless speed regulation. It must not impact the linearity when the function of stepless pace regulation has been started.
three.four The winding resin and incorporating mortar supplementary resin are conveyed into the mixer by the regular quantity pump, after the curing agent passed the movement meter, atomized by the pressure air, and then combined with the resin in the mixer. Be flowed out with each other from the mixer, and then be sprayed into the winding resin tank and the sprayer of including mortar supplementary resin separately. This kind of common quantity pump has some advantages, such as huge adjustment assortment of volume of movement, to run easily and reduced stoppage compared with the other sort of mixer.
3.five The motive power of the winding trolley operating is positioned at a single conclude of the bed body, the motor drives the reducer and drag the trolley to move by the chains, and it is set the adjustment gadget for the tightness of the chains at the finish of the body. 3.six The working energy gadgets of the inner layer producing device and the winding device are positioned at 1 finish of the mattress physique. The motor drives the planetary equilibrium wheel reducer, and drags the trolley to run CZPT by way of the chains. The altering device of the chain unfastened or rapidly has been established at the tail conclude of the bed human body. Or the running power units are positioned at one particular facet of the trolley, the motor travel the reducer and drag the trolley to operate by rack and gear wheel transmission technique.
three.7 The trolley of the interior layer making machine matches the hydraulic lifting platform to satisfy the distinct diameter of the pipes.
three.8 The resin provide program of the interior layer making device is very same to the winding machine. The movie clamper and the woven fabrics clamper are established on the trolley, and their tensile can be modified, they can make the movie and the woven materials be wound on the mould steadily.
3.nine The curing station is adopted power saving sort infrared ray baking boards, they are positioned in the longitudinal route parallel with the mould. They can make the pipe heated steadily throughout the curing. If the indoor temperature is above 15ºC in wintertime, the baking board can be energy-off to save power and can decline the price. The baking board can be divided into two teams, it can use only with one particular group when wind the quick pipe.
3.10 Other than the mould-unloading equipment, the other single units are all established device inventory heads and device tails, employed to help and generate the mould.
3.11 The restoring machine is established water-spraying gadget, it can decrease the air pollution of the dust in the air, to extend the lifestyle of the grinder.
three.twelve The resistance heart between the pipe and the mould is coincident with the forcing centre of the mould-unloading hydraulic container in the mould-unloading equipment, and they are fixed.Each of the mould supporting trolley and the pipe supporting trolley are adopted forklift structure for supporting the moulds with different diameter.
Throughout mould-unloading, the mould-unloading pressure is great at the starting, the force equipped by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading drive turning out to be modest, at this second, the capstan engine has been place on to boost the mould-unloading speed.
4. The components of FW-2600VI Laptop handle Pipe Creation Line
four.1 Interior liner production equipment, its amount is one established
4.one.one Major shaft transmission system
4.1.2Transmission technique of trolley and working
four.one.3Bed entire body (its duration is 18meters)
4.1.4CZPT managing system
4.1.5The entrance and rear help frames for supporting the mould
4.1.6Resin supply and showering program
4.one.7The hydraulic lifting system
four.one.8Film and cellular materials clamper
four.one.9CZPT pumping station
four.two Computer manage winding machine, its quantity is a single set
four.2.one Major shaft transmission technique
4.two.2 Winding trolley and transmission technique
four.2.three Introducing mortar trolley and transmission method
4.two.4 Lifting and provide mortar technique
four.2.five Bed body (its length is 19 meters)
four.two.six Adding mortar trolley and transmission technique
four.two.7 The front and rear help frames for supporting the mould
four.two.eight Computer controlling method
four.two.nine The resin offer program for winding and for dietary supplement in adding mortar
four.2.ten Movie and cellular fabrics clamper
4.two.11 Sliding device
four.three Curing stations, its quantity is 4sets
4.three.1 Main shaft transmission program
4.3.2 The front and rear support frames for supporting the mould
4.three.3 CZPT apparatus managing method
4.three.four Curing framework and infrared ray baking boards
four.four Restoring device, its quantity is a single set
four.4.1 Main shaft transmission system
4.four.2 The entrance and rear help frames for supporting the mould
four.4.three Socket conclude uniform unit
4.4.four Spigot finish fixing gadget
4.four.five CZPT apparatus controlling program
4.four.6 Dust eliminating system
4.5 Mould unloading device, its quantity is a single set
4.five.two Unloading mould trolley
4.5.3 Supporting pipe trolley
four.5.four Supporting mould trolley
four.5.5 Substantial speed dragging mould system
four.5.6 Unloading mould hydraulic method
four.5.seven Energy Controlling box
four.5.eight Xihu (West Lake) Dis. keep track of
four.5.9 Sliding unit
four.5.ten Pulling cable bracket
four.6 Resin blend station, its amount is one particular set
four.6.1 Underground storage tank
four.6.2 Blend tank
4.six.three Resin conveying method
four.six.4 CZPT contribution box
5. Important aspects
five.1 PC CZPT computer: manufactured in ZheJiang , china
five.2 The spindle transducer: manufactured in Simons, Germany
5.three The servo motor and the driver of the trolley: manufactured in Panasonic, Japan
5.four The photoelectric encoder: manufactured in OMRON, Japan
five.5 Earth harmony reducer: produced in Xihu (West Lake) Dis.i Group, ZheJiang , China
five.six The electrical components: manufactured in Delixi Group, China
six. The enhanced specialized services
six.one Supply the technical resources for making the products (the instruction for working the equipment, the electrical chart, the foundation chart of the gear).
6.2 Give the style regular and style application for the FRP pipes, and move forward the education for the pipe method style.
6.3 Provide the FRP content producers and commence with the instruction for the winding technology.
6.4 Supply the kinds for the laboratory check, and the screening for the gear, and continue the coaching for the tests technologies.